Instructor By : Cecep Slamet Abadi

DESCRIPTION

• Knowledge for design, maintenance, and trouble shooting of hydraulic systems
• Basic theory of hydraulics in relation to hydraulic power system
• Basic calculation of hydraulic transmission power and knowledge about basic hydraulics circuit
• The utilization of hydraulics system in industries and its advantages
• Basic analyzing capability on simple hydraulic circuit
• Develop knowledge of component identification, circuit design and function and systematic fault finding techniques

CONTENT

Hydraulics Safety

• Actuators – cylinders, motors, rotary actuators
• Valves – directional, flow, pressure control
• Pumps
• Fluid selection
• Reservoirs and piping
• Filtration
• Accessories
• Hydraulic principles
• Circuit Symbols and drawings
• Fault finding
• Construction and testing circuits

Pneumatics Safety

• Safety
• Basic principles of pneumatics
• Directional control and valves
• Circuit symbols and drawings
• Fault finding
• Cylinders and actuators
• Construction and testing circuits
• Designing and constructing simple cascade circuits

1. Introduction to Fluid Power
   • History of Fluid Power
   • Advantages of Fluid Power
   • Application of Fluid Power
   • Component of a Fluid Power System
   • Type of Fluid Power Systems
   • The Fluid Power Industry
2. Properties of Hydraulic Fluids
   • Fluids
   • Weight, Density and Specific Gravity
   • Pressure, Head and Force
   • The Metric SI System
   • Pascal Law
   • Bulk Modulus
   • Viscosity and Viscosity Index
   • Oxidation and Corrosion Prevention
   • Fire and Foam Resistance Fluids
   • Lubricating Ability
   • General Types of Fluids
3. Energy and Power in Hydraulic Systems
   • Review of Mechanics
   • Application Pascal Law
   • Conservation of Energy
   • Hydraulic Horse Power
   • Bernoulli Equation
   • Energy, Power and Flow rates in SI system
4. The Distribution System
   • Sizing Flow rate requirement
   • Pressure Rating of Conductors
   • Steel Pipes
   • Steel Tubing
   • Plastic Tubing
   • Flexible Hoses
   • Quick Disconnect Couplings
5. Basic Hydraulic Flow in Pipes
   • Laminar and Turbulent Flow
   • Reynolds number
   • Darcy’s Equation
   • Frictional Losses in Laminar and Turbulent Flow
   • Losses in Valves and Fittings
   • Equivalent Length Technique
   • Hydraulic Circuit Analysis
   • Flow Measurement
   • Pressure Measurement
6. The Source of Hydraulic Power
   • Pumping Theory
   • Pump Classification
   • Gear pump
   • Vane pump
   • Piston Pump
   • Pump Performance
   • Pump selection
   • Pressure Intensifier
   • Pump Performance rating
7. Fluid Power Actuators
   • Linear hydraulic actuators
   • Limited Rotation Hydraulic Actuator
   • Vane motors
   • Piston Motors
   • Hydraulic Motor Performance
   • Hydrostatic transmissions
   • Electro hydraulic Stepping Motors
   • Low Speed High Torque Motors
8. Control Components in Hydraulic Systems
   • Directional Control Valves
   • Pressure Control Valves
   • Flow Control Valves
   • Servo Valves
   • Hydraulic Fuses
   • Pressure and Temperature Switch
   • Shock Absorber
9. Hydraulic Circuit Design and Analysis
   • Control Single Acting Hydraulic Cylinder
   • Control of Double Acting Cylinder
   • Regenerative Circuit
   • Pump unloading Circuit
   • Double Pump Hydraulic System
   • Pressure Intensifier Circuit
   • Counter Balance Valve Application
   • Hydraulic cylinder sequencing circuit
   • Fail safe circuits
   • Speed Control Of a Hydraulic Motor
   • Hydrostatic Transmission System

PARTICIPANTS

Mechanical Engineers, Electrical Engineers, Maintenance Engineers and Supervisors, Service Engineers and Supervisors, Work over Engineers and Supervisors, etc.

TRAINING METHOD

Presentation, Discussion, Case Study, Evaluation

FACILITIES

Training Kit, Handout, Certificate, Lunch + 2 X Coffee Break, Souvenir, Pick Up Participants (Yogyakarta)