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Cilegon Technical, Mechanical, & Engineering

Advanced Machinery Reliability Analysis

Instructor by : Teguh Pudji

OVERVIEW

This course is designed to teach Reliability Engineering skills as they apply to improving Process System Machinery Reliability and Developing Maintenance Strategies. You will use modern software and analysis methods to perform statistical analysis of failures, model system performance, and develop maintenance and reengineering strategies to improve overall performance.

YOU WILL LEARN

• Improving Reliability in New Facilities/Systems
• Virtual equipment walk-down
• Criticality using simulation and modeling
• Developing baseline condition monitoring programs
• Developing lubrication programs
• Developing process specific maintenance strategies with Reliability Centered Maintenance (RCM)
• Improving Reliability in Existing Facilities/Systems
• Developing policies & procedures
• Developing failure reporting codes
• Statistical analysis of failures using Weibull
• Developing Root Cause Analysis (RCA) programs
• Triggers for RCA
• Analyzing recommendations: Developing maintenance strategies with Condition Monitoring
• Identifying applicable condition monitoring methods
• Using criticality to determine level of condition monitoring application
• Reporting asset health: Developing maintenance strategies with RCM
• Identifying systems for analysis and policies
• Analyzing recommendations with simulation and modeling
• Implementing recommendations
• Understanding the true purpose of KPIs and developing appropriate reliability and maintainability KPIs

OUTLINE

1. Improving Reliability in New Facilities/Systems

• Design for Reliability
• Design for Maintainability
• Developing Initial Maintenance Strategies

2. Criticality Analysis

3. Availability Simulation and Modeling

4. Baseline condition monitoring programs

5. Lubrication programs

6. Process specific maintenance strategies with Reliability Centered Maintenance (RCM)

7. Improving Reliability in Existing Facilities/Systems

• Analyzing Process Reliability Plots to determine the amount of opportunity
• Continuous improvement through Failure Reporting, Analysis, and Corrective Action Systems (FRACAS)

8. Statistical Analysis of Failures using Weibull

9. Maintenance Strategy Development

• Condition Monitoring
• Reliability Centered Maintenance
• Essential Care

10. Process Reliability Analysis

11. Root Cause Analysis

12. Failure Reporting, Analysis, and Corrective Action Systems

13. Analyzing recommendations : Developing maintenance strategies with Condition Monitoring

14. Reporting asset health :  Developing maintenance strategies with RCM

15. Identifying systems for analysis and policies

16. Analyzing recommendations with simulation and modeling

17. Implementing recommendations (KPIs)

18. Key Performance Indicators

19. Reliability Definitions

WHO SHOULD ATTEND

This training is recommended to be followed by the Reliability Engineer, Professional Maintenance, Managers and Planners, operations personnel involved in improving reliability, availability, condition monitoring, and maintainability of process equipment and systems. Participants should have foundation skills in statistical analysis and reliability techniques for equipment.

TRAINING METHOD

Presentation

Discussion

Case Study

Evaluation

FACILITY

Training Kit

Handout

Certificate

Lunch + 2 X Coffee Break

Souvenir

Pick up participants

TRAINING FEE for Advanced Machinery Reliability Analysis

Rp7.000.000,-/Peserta/Non Recidential

Minimal Running 3 peserta

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