Reciprocating Compressor Operation and Maintenance
January 16, 2020
Jadwal Pelatihan Reciprocating Compressor Operation and Maintenance
| Tanggal | Tempat | Kota | | Belum ada jadwal terbaru |
OBJECTIVE
- Give general description of air compression theory to optimalize compression process efficiently
- Give fundamental knowledge of compressor principle and air state of condition in compression process
- Give fundamental structure of compressor to ensure safe operating installation in all condition can be achieved.
- Give the knowledge to condition compressor operation and its maintenance to avoid the same failure. Be able to modify operating condition.
- Give the knowledge to determine disturbance source, be able to think sistematically to analyse root cause of compressor failure
COURSE OUTLINE
1. Fundamental of Thermodynamic
- Compression Process and Work
- Isothermal
- Adiabatic
- Polytrophic
2. Fundamental Theory of Compressor
- Compressor Development History
- Compressor Classification
- Compressor Work Cycle
- Theoretic Cycle
- Semi Theoretic Cycle
- Actual Cycle
- Centrifugal Compressor
- Head, Losses and Efficiency
- Characteristic at Each Speed
- Compressor Installation
3. Dynamic Compressor
- Performance and Condition Definition
- Type of Centrifugal Compressor
- High Casing
- Horizontal Split Casing
- Vertical Split Casing
- Package Assembly
- Multi Casing Unit
- Centrifugal Compressor Application
- Characteristic of Centrifugal Compressor
- General detail of Centrifugal Compressor
- Impeller
- Diaphragm
- Inter Stage Packing
- Rotor assembly
- Casing
- Journal and Thrust Bearing
- Shaft seals
- Seal and lubrication system
- Gas Cooling
- Pressure Ratio and Centrifugal Characteristic Curve
- Control of Capacity
- Load Curve
- Control Method
- Surge Control
- Parallel Operation
- Unloading Start
- Inner Gear Air Centrifugal Compressor
- Modulation Pressure Control
- Dual Step Capacity Control
- Auto Dual Control
- Axial Flow Compressor
4. Gas Turbine Compressor
- Centrifugal Compressor
- Axial Compressor
- Compressor Performance
5. Pressure Loss at Gas Pipe Installation
- Definition and Accuracy
- Factors to Estimate Friction Loss
- Pressure Gradient In Pipe
- General Equation of Various Gas
- Natural Gas Piping Equation
- Vacuum Piping Equation
- Fitting Pressure Loss
- Flexible Pipe Pressure Loss
6. Fundamentals of Piston Compressor
- Gas Compression Usage
- Compression Method
- Type of Compressor
- Compressor Principles
- Standard, Symbol and Definition
- Measurement Unit
- Basic Thermodynamic Theory
- Compressibility
- Multi Stage Compressor
- Power Consumption
- Positive Displacement Compressor
- Isothermal Basis
- X-Factor
- Compressibility Correction
- Discharge Temperature
- Application of Theory
- Reciprocating Compressor
- Clearance Control
- Clearance Control and Variable Compression Ratio
- Effect Of Heat Specific Ratio to Horse Power
- Peak Horse Power and Break Horse Power
- Effect of Compressibility
- Effect of Altitude
- Reciprocating Compressor
- Definition
- Characteristic
- Classification
- Cylinder
- Valve
- Cylinder Cooling
- Non-Cooled Cylinder
- Air Cooling Cylinder
- Capacity Control
- Manual Control
- Main Automatic Control
- Load Depletion to Start
- Types of Control
- Constant Speed Control
- Suction Side Throttling
- Variable Speed Control
7. Installation, Operation and Maintenance
- Installation
- Placement
- Suction Condition
- Foundation
- Piping
- Electric Cabling
- Commissioning
- Running Test
- Operation
- Responsibility
- Recording
- Cleaning
- Lubrication
- Safety
- Initial Start
- Capacity Control
- Spare Parts
- Trouble Shooting
- Inspection and Maintenance
- Preventive Maintenance
- Predictive Maintenance
8. Operation
- Procedure to Run and to Stop Compressor
- Capacity Control Device
- Hazard Prevention
- Automatic Operation
9. Maintenance
- Preliminary Inspection
- Operating Condition Inspection
- Preventive Maintenance
- Predictive Maintenance
- Troubleshooting
TARGET PESERTA
Mechanical & Rotating Engineer/ Supervisor/Foreman,Plant Maintenance Engineer/Supervisor/Foreman, Production Operation Engineer/Supervisor/Foreman, Process Engineer/Supervisor, Everybody or professional who wants to broaden knowledge or gain benefit from this course
TRAINING METHOD
Presentation
Discussion
Case Study
Evaluation
FACILITIES
Training Kit,
Handout,
Certificate,
Lunch + 2x Coffee Break
Souvenir
Pick Up Participant (Yogyakarta)
TRAINING FEE for Reciprocating Compressor Operation and Maintenance
Rp7.000.000,-/Peserta/Non Recidential
